Custom Corrugated Boxes Built to Your Specs
Rapamar manufactures custom cardboard and corrugated boxes in any size and any shape — built in our Tennessee facility, shipped to ice cream shops, food brands, retailers, and distributors across all 50 states. Manufacturer-direct. No middlemen.
We Don't Resell. We Build.
Most companies selling custom cardboard boxes are brokers — they take your order, send it to a factory overseas, and add a margin. Rapamar isn't one of them. Our Tennessee facility manufactures heavy-walled corrugated containers for ice cream shops, gelato makers, frozen dessert brands, food businesses, and bulk distributors across the country.
- ✓Manufactured in our own Tennessee facility — not imported, not brokered
- ✓Heavy-walled corrugated engineered for cold storage and repeated handling
- ✓Manufacturer-direct pricing with volume discounts at 6+, 11+, and pallet quantities
Built in Tennessee
Custom Cardboard Boxes in Any Size, Any Shape
Every box is drawn to your exact dimensions — width, length, and height — then engineered into a die-line and produced to spec. From compact pint and quart formats up to 2.5 and 3-gallon bulk tubs, and fully custom shipping boxes for anything you need to pack.
SHAPES: square · rectangle · octagon · fully bespoke geometry. 50 boxes per case with lids · food-safe coated.
Heavy-Walled Corrugated, Engineered to Perform
Cardboard is the everyday word — corrugated is the engineering. Every Rapamar box is built from fluted corrugated board: an arched inner medium glued between flat liners, giving you strength, stacking rigidity, and cushioning that plain chipboard can't match.
- ✓Heavy-duty corrugated board with food-safe moisture barrier coating
- ✓Engineered to stack uniformly without bulging or collapsing
- ✓Built for cold storage, freezer environments, and repeated handling
- ✓Custom dimensions — width, length, height built to your exact specs
- ✓Custom shapes — square, rectangle, octagon, or fully bespoke geometry
- ✓Earth-friendly alternative to plastic tubs and metal containers
Single-Wall
One fluted layer between two liners — the workhorse build for retail, food, and most shipping boxes. Light, rigid, and cost-efficient.
Double-Wall
Two fluted layers for heavy-duty bulk, industrial parts, and pallet-stacked loads that need extra crush resistance and durability.
Food-Safe Coated
Moisture-barrier coating rated for cold storage and food contact — why ice cream, gelato, and frozen food brands trust our containers.
Custom Cardboard for Every Industry
Ice Cream & Frozen Desserts
Custom-sized corrugated containers for gelato, sorbet, frozen yogurt, and ice cream operators at every scale — from small scoop shops to high-volume production.
Food & Beverage Brands
Food-grade corrugated boxes for bakeries, meal kits, frozen food, dairy, and specialty food brands that need packaging built for cold storage and food contact.
Retail & E-Commerce
Branded shipping boxes and product packaging for retailers selling direct-to-consumer, in store, or through wholesale channels nationwide.
Industrial & Bulk Distribution
Heavy-duty corrugated boxes engineered for parts storage, bulk inventory, warehousing, and distribution operations that demand durability.
Cold Storage & Logistics
Corrugated containers designed for freezer environments, refrigerated transport, and temperature-sensitive supply chains.
Custom & Specialty
If it can be made from corrugated cardboard, we can quote it. Send us your specs and we'll tell you what's possible.
From Your Specs to Your Loading Dock
Tell Us Your Specs
Send dimensions, shape, quantity, and what you're packaging. The more we know, the better we can quote.
→Quote & Sample
You'll get pricing, lead time, and a physical sample to approve before we run production.
→Approve & Produce
Once you sign off on the sample, your order goes into production at our Tennessee facility.
→Ship & Deliver
Your custom boxes ship nationwide. Reorders are faster — your specs stay on file with us.
Shipping to All 50 States
From our Tennessee hub, Rapamar ships custom cardboard boxes coast to coast — every case order moves with free ground shipping, and pallet orders are quoted by destination. A few of the markets we supply:
FREE GROUND SHIPPING ON CASES · PALLET ORDERS QUOTED BY DESTINATION & QUANTITY
Nationwide Supply
Every Type of Business That Needs Real Cardboard Packaging
Whether you're scaling a single ice cream shop, running a co-packing operation, launching a frozen food brand, or distributing wholesale across regions — Rapamar builds the cardboard containers your business runs on.
- Retail ice cream and gelato shops
- Frozen dessert brands and private-label producers
- Commercial co-packers and high-volume production
- Food manufacturers, dairy & specialty food brands
- Wholesale distributors and bulk supply operations
- Cold storage facilities and temperature-controlled logistics
- Retailers, e-commerce sellers, and DTC brands
Frequently Asked Questions
What sizes of custom cardboard boxes can Rapamar make?
What shapes are available?
Is there a minimum order for custom cardboard boxes?
How long does a custom corrugated box order take?
Where are Rapamar cardboard boxes manufactured?
Can you ship custom cardboard boxes nationwide?
Are your corrugated boxes food safe?
Do you offer bulk pricing on custom cardboard box orders?
Custom Cardboard & Corrugated Boxes, Made in the USA
From custom corrugated shipping boxes to food-safe frozen dessert containers, Rapamar builds custom cardboard boxes in any size and any shape — manufactured at our Tennessee facility and shipped manufacturer-direct to all 50 states.
Ready to Build Your Custom Cardboard Boxes?
Send us your dimensions, shape, and quantity. We'll quote pricing and lead time, send a physical sample to approve, and produce your order direct from our Tennessee facility.